Raw Storage and Reclaim System

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  • Custom storage pile of virtually any size or configuration

    Custom designed to meet each customer's requirements, PICOR's raw storage and reclaim systems configure bulk materials, transported from the mine, into storage piles of any size or shape.

  • Reclaim tunnel with flow control gates

    Reclaim tunnels use heavy duty flow control gates to modulate material flow during the reclaiming process.

 

Preparation Plant

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  • Separates impurities from salable product

    Coal or other bulk material is processed at a preparation plant to remove impurities.

  • Sizes product

    The material can be sorted and/or classified according to chemical composition.

  • Disposal of waste

    Waste material is processed to meet environmental standards and then sent for permanent disposal.

 

Precision Loading System ™

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  • State of the art design

    PICOR's revolutionary Precision Loading Systems bring affordability and innovation to both rail and truck loading.

  • High volume batch weigh system

    Bulk material is loaded by conveyor into the high speed "triple batch" system where it is then discharged into rail cars at a loading rate of 6,000 tons per hour.

  • Accuracy and Precision

    With a 0.1% weighing and 0.5% batching accuracy, as well as decreased system size, PICOR Precision Loading Systems save your company time, money and resources.

 

Rotary Car Dump

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  • Faster and more efficient than bottom discharge designs

    The rotary car dump maximizes efficiency in unloading unit trains by turning the rail car on its side to discharge material.

  • Multiple railcar dumping capability

    Several rotary car dumps can be used simultaneously to speed the unloading process.

  • Automated design

    The rotary car dump's automated design allows for simple cost-saving discharge. Material is then taken by conveyor to on-site storage.

 

Walker Reclaimer

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  • State of the art design

    The Walker Reclaimer is a streamlined system that allows storage and reclaim of an unlimited amount of bulk material.

  • Stores bulk materials

    Coal, iron ore, grain or other bulk materials can be stored in the enclosed system consisting of shallow square surfaces with reclaim gates in the center of each square.

  • Reclaims 100% of bulk material without dozers or loaders

    Material flows into the reclaim gate until a stable inverted cone is formed. A network of vibrators then keeps material flowing into the gate until all material has been discharged, reclaiming 100% of the material without dozers or loaders.

  • Reduces labor and maintenance costs

    This innovative system reduces labor and maintenance costs normally associated with reclaiming systems.

 

Waste Treatment and Mixing System

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  • More stable product

    PICOR designed waste handling systems receive and treat waste materials to form a more stable and environmentally friendly product.

  • Dust control

    Water is mixed with fly ash and gypsum to control dust.

  • Consolidated Storage

    The waste mixture can be stored in consolidated storage until transported for permanent disposal.


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